**Maximizing Reliability: Key Steps in Industrial Gearbox Repair & Renewal**
Industrial machinery is the backbone of many manufacturing processes, and ensuring its consistent operation is essential to avoid costly downtime. That’s why more businesses are turning to professional technicians for reliable gearbox repair and renewal services. As a certified Falk gearbox repair provider and an agent of Rexnord’s Industrial Services division, we offer comprehensive support—from full repairs to complete renewals—ensuring your equipment performs at its best.
Falk speed reducers have long been considered the gold standard in industrial gearing due to their exceptional craftsmanship and high-quality components. Our team leverages decades of experience to restore your gearboxes to their original condition or even improve upon it. We also have access to rare and obsolete parts that are often unavailable elsewhere, making us a trusted partner for all your industrial needs.
Here are some of the key steps involved in our Falk gearbox repair and renewal process:
**Bearing Renewal & Replacement**
We use only Tier 1 bearings to ensure they meet manufacturer specifications. This not only enhances performance but also improves load distribution and extends the life of your speed reducer.
**Lubrication & Seal Replacement**
Old lubricants are carefully drained and replaced with high-quality oils based on Falk’s recommendations. All seals are replaced to prevent leaks and contamination, ensuring smooth and reliable operation.
**Remanufacturing & Reconditioning**
Our technicians can remanufacture or recondition critical components such as shafts and housings using advanced techniques like precision grinding and plating. This ensures every part meets OEM standards.
**Testing & Quality Control**
Each unit undergoes rigorous testing under various load conditions, including dynamic spin tests and housing pressure tests. We also perform oil circulation with filtration to maintain clean lubrication and prevent future issues.
**Reassembly & Final Adjustments**
After thorough testing, the unit is reassembled according to manufacturer guidelines. We make final adjustments to ensure proper alignment and performance, and we can also prepare the gearbox for long-term storage if needed.
As a certified Falk gearbox supplier and repair team, we maintain strict quality control throughout the entire process. Our goal is to deliver results that meet or exceed OEM standards, giving you peace of mind and long-term reliability.
If you’re looking for expert assistance with your industrial gearboxes, don’t hesitate to reach out. Contact us today through our contact form or give us a call at 503-468-0454 to discuss your needs.
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