In a recent study, an independent consulting firm named Boiler Room Consulting (BRC) examined the potential for cutting greenhouse gas (GHG) emissions—specifically carbon dioxide (CO₂)—by increasing boiler inspections with the help of Flyability’s collision-tolerant inspection drones. The results were impressive.
BRC discovered that boosting the frequency of boiler inspections, made possible by using Flyability’s drones, could potentially cut CO₂ emissions by as much as 649 metric tons annually. This is a significant contribution to environmental sustainability and energy efficiency. Let’s dive deeper into how this works.
Regular boiler inspections are typically conducted once a year, which means that problems can go unnoticed for extended periods. These issues might not immediately damage the boiler but can still cause leaks and other harmful emissions over time. By inspecting more frequently, companies can identify these issues early and take corrective actions before they escalate.
However, traditional boiler inspections are costly. Inspectors often need to enter the boiler manually, requiring expensive scaffolding and causing downtime. This can cost thousands or even tens of thousands of dollars per inspection, leading to lost profits for companies.
This is where Flyability drones come in. Using a drone instead of a human inspector significantly reduces costs—sometimes by up to 90%. Flyability’s Elios and Elios 2 drones are specifically designed for confined spaces like boilers. Their protective cages allow them to collide safely and continue flying, making them ideal for such environments.
The drones also provide stable, high-quality visual data, including lighting to capture details like pitting, grooves, or welds on the boiler's internal surfaces. This level of detail helps inspectors make informed decisions about maintenance and repairs.
BRC tested the impact of increased inspections by focusing on the combustion head, a critical part of the boiler. They found that a damaged combustion head can increase CO₂ emissions due to inefficient combustion. Even a small drop in efficiency—between 0.35% and 0.41%—can lead to an annual increase in CO₂ emissions of between 442 and 649 metric tons, depending on the fuel used.
The study confirmed that regular inspections can detect these issues early, preventing unnecessary emissions and saving money in the long run. It also highlighted the safety benefits of using drones, as they eliminate the need for workers to enter dangerous environments.
In conclusion, BRC’s findings show that using Flyability’s drones for more frequent boiler inspections can significantly reduce CO₂ emissions while improving safety and reducing costs. This approach not only supports environmental goals but also offers tangible financial benefits for companies.
For more insights, you can download the full study here.
PHJ0820 H Beam Assembly Welding and Straightening Machine
PHJ0820 H beam productions line is suitable for making conventional H beam. H-beam generally consists of a web plate and two flange plates. Width of flange plate is 150--800 mm.Height of web plate is 160--1500 mm.
H-beam vertical assembling, welding and straightening machine is also called: H beam multi-function integrated machine,H beam 3 in 1 machine,H section steel Assembling-welding-straightening machine. H beam Assembly,welding and straightening machine is a high-efficiency equipment for the production of welded light duty H-beams. It can simultaneously complete H-beam assembly, submerged arc welding, and flange plate welding deformation correcting on the same machine.The machine occupies a small area which can save installation space. It saves the hoisting and turning time between each process with single machine,then the efficiency is greatly improved, and the cost is reduced. It is a high-tech, economical and practical H-beam production equipment.
The features of China Famous Brand Zhouxiang H section steel Assembling-Welding-Straightening machine:
1. The H section steel assembly welding and straightening machine adopts the structure of the Heavy-duty steel structure box frame which the invention patent has been applied, the web and flange plates are automatically centered and positioned, which significantly improves the assembling accuracy and assembling efficiency.
2. The firm submerged arc welding torches fixing mechanism is independently set, which can not only adjust the height and horizontal movement position, but also adjust the angle of the welding torch in two directions, which ensures the beautiful appearance of the welding seam.
3. The straightening auxiliary machine has a unique design structure. The two straightening wheels can actively correct the H beam. The straightening mechanism will not block the sight of the welding seam, which makes the adjustment of the welding gun and the observation of the welding seam quality very convenient.
4. The centering parts adopts imported linear guides, which ensures the accuracy of producing h-beams.
5. The use of inverter submerged arc welding power saves much electricity, and an 3 in 1 machine can be saved in two years.
6. Assembling-Welding-Straightening machine is a high-tech equipment independently developed by Zhouxiang Company and has been continuously improved for more than ten years. It has invention patents (patent number: ZL201010260303.9) and six utility model patents.
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Wuxi Zhouxiang Complete Set of Welding Equipment Co., Ltd. , https://www.beamweldingmachine.com