Intelligent welding robots are specialized machines designed and developed by Zhengzhou Weili Industrial Robot Co., Ltd. These robots offer cost-effectiveness, high flexibility, stability, and efficiency, making them ideal for a wide range of industrial applications.
The welding robot features a compact and portable design, with a specification of 1500mm x 2000mm x 1000mm. It is manufactured under the brand name WEILI and is classified under HS Code 8515319000. The equipment uses air cooling and supports inverter pulse AC/DC power options. It is a metal-arc welder, suitable for various welding tasks, and is packed in a wooden case for safe transportation. The product originates from China.
This intelligent welding system consists of several key components:
1. **Mechanical Part**
The mechanical structure includes X, Y, Z, and R axes. The X, Y, and Z axes support multiple configurations such as ball screw + linear rail, gear rack + rail, and synchronous belt + slide rail. This allows the machine to adapt to different welding environments. The R axis is driven by a servo motor and planetary reducer, enabling precise adjustment of the welding torch position. High-quality components are used to ensure durability and reliability, and customization is available based on customer needs.
2. **Control System**
The control system utilizes a dedicated welding motion controller that supports four-axis simultaneous linkage. It can handle both 2D and 3D welding tasks, and with an optional five-axis five-linkage configuration, it can integrate with external positioners for complex welding applications, including large circular workpieces.
3. **External Auxiliary System**
The system includes a welding machine, power supply, wire feeder, welding gun, jigs, and fixtures. A detachable double-column single-shaft rotary positioner is also available, offering precision up to 0.1mm. The system is flexible, allowing it to be used independently or in combination with other equipment. It features three gripping chucks for handling round and tubular workpieces.
Key Features of the Equipment:
- **Easy Operation**: Simple to use, suitable for workers of all skill levels.
- **Flexible Programming**: Customizable welding paths and speeds for complex curves.
- **High Reliability**: Low failure rate, ensuring stable performance and reduced maintenance.
- **Comprehensive Diagnostics**: Built-in fault detection system for quick troubleshooting.
- **High Efficiency**: 1.5 to 2 times faster than manual welding.
- **Adaptive Welding**: Pre-set current and voltage settings for different weld seams.
- **Anti-Collision Sensor**: Prevents damage to the welding gun and equipment.
- **Spatter Protection**: Fully sealed design protects against sparks and dust, extending equipment lifespan.
Technical Specifications:
- Weight: 650 kg
- X Axis: Effective stroke of 1500 mm (customizable), speed of 1000 mm/s
- Y Axis: Effective stroke of 500 mm (customizable), speed of 800 mm/s
- Z Axis: Effective stroke of 500 mm (customizable), speed of 500 mm/s
- R Axis: 360-degree rotation, speed of 720 degrees per second
- Power: 2300W, Input Voltage: AC 220V
Application Areas:
This welding robot is widely used in industries such as stainless steel fabrication, automotive parts, containers, valves, hardware, cylinders, scaffolding, casters, chairs, beds, nail machines, guardrails, agricultural vehicles, bathroom fixtures, fitness equipment, and more. It supports various arc welding applications.
Zhengzhou Weili Industrial Robot Co., Ltd.
Bonnie Jiulong Industrial Park, Jiulong Town, Zhengzhou, China.
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