Modern process equipment and control engineering are interdisciplinary disciplines such as chemical engineering, materials, and machinery. The development of disciplines is directly related to the localization level of China's refining and petrochemical industry equipment. At present, there is still a big gap between the level of China's refining equipment manufacturing industry and the international advanced level. Strengthening the cooperation between universities, enterprises, and research institutes to establish a production, engineering, and research engineering base is an important measure to improve the level of China's refining equipment manufacturing industry. This is the news that the reporter received at the first Forum on Process Equipment and Control Engineering held recently.
According to the introduction of Cao Xianghong, Chief Engineer of Sinopec, with the rapid development of China's refining and chemical industry, the equipment manufacturing industry has obtained rapid development opportunities, and a series of achievements have also been achieved in the major equipment localization. Some large-scale refinery reaction equipment, separation equipment, and drying equipment , Heat exchange equipment and storage and transportation equipment have achieved localization. However, he also emphasized that some large-scale equipment still needs to be imported, such as ethylene refrigeration compressor units in ethylene plants. There is still a certain gap between domestic equipment technical level and quality assurance in these areas compared with foreign countries. The industry is particularly lacking in professional support and energy. The scientific research team that realizes integrated innovation is not capable of independent innovation and development. Gao Jinji, an academician of the Chinese Academy of Engineering and a professor at Beijing University of Chemical Technology, also emphasized that due to the weak capability of independent innovation of the equipment manufacturing industry and lack of general contracting companies with overall design and complete sets of capabilities, the domestic fertilizer industry has imported 31 sets of synthetic ammonia in 20 years. The device, 26 sets of urea plants, and 47 sets of phosphate fertilizer plants totaled US$4.8 billion; 18 sets of imported ethylene plants totaled US$20 billion.
Faced with this situation, relevant experts believe that universities and colleges and enterprises and research institutes should strengthen cooperation to jointly train a group of young and talented young and middle-aged scientific and technological talents, management talents, and senior technicians, especially to cultivate a number of major Leading talents in equipment development and system design have become an urgent task. In addition, together with the construction of a production, research, and engineering base, it is necessary to strengthen the application of technological innovations such as patents, technical secrets, and new product development in the project, and at the same time, it is necessary to pay attention to the cultivation of talents for engineering practice, and to encourage young talents to graduate. The project goes to work.
At present, the discipline of process equipment and control engineering has been moving toward service-oriented manufacturing. For example, GE and Harbin Power Equipment Co., Ltd. invested US$16 million to establish a service-oriented joint venture, mainly providing maintenance and on-site services for GE heavy-duty gas turbines; Shell and Shanghai Automotive also invested 50% each to set up related service companies. The development of service-oriented manufacturing is conducive to enhancing the ability of enterprises to create value and complete service capabilities, so as to improve the overall level of equipment manufacturing industry and international competitiveness. It is expected to become an important opportunity for the domestic process equipment manufacturing industry to shorten the gap with foreign countries.
Researchers from the Hefei General Machinery Research Institute said that due to the large energy consumption in China's manufacturing industry, serious pollution, low-end products, and unreasonable industrial structure, the key equipment manufacturing industry currently representing the country's core competitiveness accounts for the added value of the manufacturing industry. The proportion of manufacturing industry is only 26.46%, which is about 10% lower than that of industrial developed countries. Therefore, the establishment of a technological innovation system in which the enterprise is the core and the integration of production, education, and research, and the cultivation and cohesion of high-level outstanding talents will be a powerful measure to change this situation.
Relevant experts believe that the current problems in the cooperation between industry, universities, and research institutes are mainly due to the fact that some companies are satisfied with the current level of technology and lack the pursuit of high-tech; some institutions of higher learning have some drawbacks in the evaluation mechanism for scientific research, and overemphasizing “the first In the absence of cooperation between institutions, the cooperation between universities and enterprises is also neglected. The role of institutions in the cooperation of production, education and research is weakening, affecting the industrial applications of the latest achievements. In order to do a good job in the future division of labor between industry, universities, and research institutes, experts suggest that colleges and universities should give top priority to the basic, original, and forward-looking research of disciplines. Enterprises should continue to innovate in the practicality, integration, and reality of the equipment, and scientific research At this stage, the institute can become a bridge between universities and enterprises. At the same time, at the national level, there should be some specific measures to encourage the cooperation of industry, universities and research institutes. Enterprises as the main body of independent innovation should be implemented, including the implementation of powers, responsibilities and rewards and punishments. Through universities and scientific research institutes to strengthen cooperation with enterprises to jointly promote the pace of localization of refining equipment.
According to the introduction of Cao Xianghong, Chief Engineer of Sinopec, with the rapid development of China's refining and chemical industry, the equipment manufacturing industry has obtained rapid development opportunities, and a series of achievements have also been achieved in the major equipment localization. Some large-scale refinery reaction equipment, separation equipment, and drying equipment , Heat exchange equipment and storage and transportation equipment have achieved localization. However, he also emphasized that some large-scale equipment still needs to be imported, such as ethylene refrigeration compressor units in ethylene plants. There is still a certain gap between domestic equipment technical level and quality assurance in these areas compared with foreign countries. The industry is particularly lacking in professional support and energy. The scientific research team that realizes integrated innovation is not capable of independent innovation and development. Gao Jinji, an academician of the Chinese Academy of Engineering and a professor at Beijing University of Chemical Technology, also emphasized that due to the weak capability of independent innovation of the equipment manufacturing industry and lack of general contracting companies with overall design and complete sets of capabilities, the domestic fertilizer industry has imported 31 sets of synthetic ammonia in 20 years. The device, 26 sets of urea plants, and 47 sets of phosphate fertilizer plants totaled US$4.8 billion; 18 sets of imported ethylene plants totaled US$20 billion.
Faced with this situation, relevant experts believe that universities and colleges and enterprises and research institutes should strengthen cooperation to jointly train a group of young and talented young and middle-aged scientific and technological talents, management talents, and senior technicians, especially to cultivate a number of major Leading talents in equipment development and system design have become an urgent task. In addition, together with the construction of a production, research, and engineering base, it is necessary to strengthen the application of technological innovations such as patents, technical secrets, and new product development in the project, and at the same time, it is necessary to pay attention to the cultivation of talents for engineering practice, and to encourage young talents to graduate. The project goes to work.
At present, the discipline of process equipment and control engineering has been moving toward service-oriented manufacturing. For example, GE and Harbin Power Equipment Co., Ltd. invested US$16 million to establish a service-oriented joint venture, mainly providing maintenance and on-site services for GE heavy-duty gas turbines; Shell and Shanghai Automotive also invested 50% each to set up related service companies. The development of service-oriented manufacturing is conducive to enhancing the ability of enterprises to create value and complete service capabilities, so as to improve the overall level of equipment manufacturing industry and international competitiveness. It is expected to become an important opportunity for the domestic process equipment manufacturing industry to shorten the gap with foreign countries.
Researchers from the Hefei General Machinery Research Institute said that due to the large energy consumption in China's manufacturing industry, serious pollution, low-end products, and unreasonable industrial structure, the key equipment manufacturing industry currently representing the country's core competitiveness accounts for the added value of the manufacturing industry. The proportion of manufacturing industry is only 26.46%, which is about 10% lower than that of industrial developed countries. Therefore, the establishment of a technological innovation system in which the enterprise is the core and the integration of production, education, and research, and the cultivation and cohesion of high-level outstanding talents will be a powerful measure to change this situation.
Relevant experts believe that the current problems in the cooperation between industry, universities, and research institutes are mainly due to the fact that some companies are satisfied with the current level of technology and lack the pursuit of high-tech; some institutions of higher learning have some drawbacks in the evaluation mechanism for scientific research, and overemphasizing “the first In the absence of cooperation between institutions, the cooperation between universities and enterprises is also neglected. The role of institutions in the cooperation of production, education and research is weakening, affecting the industrial applications of the latest achievements. In order to do a good job in the future division of labor between industry, universities, and research institutes, experts suggest that colleges and universities should give top priority to the basic, original, and forward-looking research of disciplines. Enterprises should continue to innovate in the practicality, integration, and reality of the equipment, and scientific research At this stage, the institute can become a bridge between universities and enterprises. At the same time, at the national level, there should be some specific measures to encourage the cooperation of industry, universities and research institutes. Enterprises as the main body of independent innovation should be implemented, including the implementation of powers, responsibilities and rewards and punishments. Through universities and scientific research institutes to strengthen cooperation with enterprises to jointly promote the pace of localization of refining equipment.
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