Upward stratified tailings filling mining method in Hongtoushan Copper Mine

The deposit occurs in between amphibolite and biotite gneiss schist layer fissures, is a copper iron ore vein type copper zinc deposit. The deposit consists of eight veins, of which the No. 1 vein is the largest, the strike is more than 500 meters long, extending over 1000 meters, the thickness of the ore body is 5-15m, the thickness is 50m, and the inclination of the ore body is 45°~80°. The ore contains 1.7% copper, 2% zinc and 20% sulfur. The upper part of the ore body is mainly biotite quartz and sillimanite gneiss, the lower plate is injected biomica gneiss; the ore f=8~10, the surrounding rock f=12~14, the rock is stable, the joint is not Development, the boundary is relatively obvious, there is a large fault of 300m in the mining area, which intersects with the main ore body at an acute angle.
The main mining method is the horizontal layered tailings filling method on the long stopway arranged along the strike. The length of the stope is 100-180m; the length of the column is 4~8m, which is generally considered to be arranged in the vein or lean section. see picture 1.

Fig.1 Upward stratified filling method along the strike (long stope) of Hongtoushan Copper Mine
1-wind sheet; 2-dewatering well; 3-slide mine; 4-lifting well;
5-slope road; 6-filled partition wall; 7-drainage pipe; 8-dehydration tower;
9-collapsed pillar; 10-upward blasthole; 11-bonded bottom plate; 12-tailing backfill [next]
The height of the stage is 60m, the height of the bottom column is 6m, and the horizontal area of ​​the stope is 1000~1800m 2 . The mining layout is shown in Figure 2. The outer pulse path of the lower plate is a fold-back type, with a section of 2.8×3.5m and a slope of 1:5~1:7. The slope is connected with the horizontal entrance of the stope, the central lifting shaft of the stope, and the equipment materials are raised every 30~40m. Set up a smoothing mine (2 × 2m), two ventilation wells (also used as filling pipeline wells), 2 to 4 downstream filtration wells.

Figure 2 inclined stratified mining method
A-filling stage; b-falling stage; 1- self-propelled mine car; 2-pad; 3-trackless shipping equipment [next]
A stope is divided into two working sections, one of which is for mining and mining, and the other is for filling preparation and filling, so that the two working surfaces are alternately operated in parallel, which is beneficial to improve the recovery efficiency of the stop; two working faces The partition wall is constructed with tail sand grass bags.
The stratified mining height is 3m, and the YSP-45 rock drill is used to chisel the upward blasting hole. The hole depth is 3.5~4.0m, the blast hole inclination angle is 75°, the diameter of the boring head is 38mm, and the blastholes are staggered. The non-conducting squib micro-differential section is adopted. Blasting, blasting 100-150 blastholes at a time, each time the amount of ore falling is 1000-2000t, the ore deposit per metre is 2.0~2.8t, and the large block yield of more than 600×800mm is about 5%.
It is mined with LK-1 or LF4.1 type scraper, with an average working distance of 40-60m and a working efficiency of 150-180t.
The filling is carried out by the ground tailings filling preparation station through the pipeline at a capacity of 23 to 45 m 3 /h. When the tailings are filled to 2.6-3.0 m from the top plate, the tailings are cemented and filled, and the thickness is 0.3-0.5 m. The amount of cement per 100 m of cemented surface is 200-400 kg, and the uniaxial compressive strength is 1.1-4.9. MPa. Practice has shown that cemented paving is not only conducive to the operation of the scraper, but also improves the efficiency of rock drilling and mining, and can reduce the loss and depletion of the collected ore and improve the recovery rate of the ore .
The main technical and economic indicators are shown in Table 1.
Table 1 Main technical and economic indicators of the upward stratified filling method
Mine name
Cutting ratio (m/kt)
Ore block production capacity (t/d)
Rock drilling
Mining
equipment
Taiwan effect (meter / Taiwan class)
equipment
Taiwan effect (ton / shift)
Where lead-zinc mine mouth
4.4~4.8
Panel
400~500
YT-30
CTC-102 drilling rig
Plutor
43.9
48.9
100
TORO-100DH scraper
LF4.1 scraper
167
246.7
Hongtoushan Copper Mine
6.5~7.5
200~250
YSP-45, 7655
74~125
Tons / shift
TORO-100DH
LK-1 scraper
LF-4.1
186~210
Huangshaping lead-zinc mine
30.1
47
YSP-45, YT-25
78.7 tons / shift
Electric raft 30kw
80~100
Jiaojia gold mine
17~18
30
7655
40
Electric raft 14kw
40
Jinchuan No. 2 Mining Area
60~80
YT-25
Electric raft 30kw
Fenghuangshan Copper Mine
13.7
100~250
BVK87/1800 drilling rig
BBC-25W, BBC-16W
60
T 4 G
80~100
Tonglushan Copper Mine
2.5~3.5
130~180
YSP-47
YT-25
85~105
45~65
WI-1.5D or WJ-76
Electric scraper or T 4 G
100~200
Big tea garden mine
9.5
3287 tons / month
L832C drilling rig
L400 rock drill
98.9
LF4.1 scraper
167.1
711 mine
55.5
01-45, YT-25
YT-30
28.8
Electric pick 28~30kw
59
Mount Isa Lead-Zinc Mine (Australia)
700
Double drilling rig
90~103
ST-5 scraper
58
Strathcon Nickel Mine (plus)
Panel 700~950
Double drilling rig
AL-60 rock drill
100~200
ST-4A Scraper
1500 tons / month
Rudna Copper Mine (wave)
Panel 4500 tons / month
Double drilling rig
LK-1, K-2 scraper, 15t automatic mine car
Unfinished, see continued table 1 [next]
(Continued) Table 1
Mine name
Mining worker labor productivity (ton / work class)
Loss rate (%)
Depletion rate (%)
Main material consumption
cost
Cement (kg/t)
Wood (m 3 /t)
Explosives (kg/t)
Mining workshop (yuan/ton)
Direct cost (yuan/ton)
Filling cost (yuan/ m3 )
Fankou lead-zinc mine
30.96
<4
13.8
50~60
0.385
30.5
11.06
30.94
Hongtoushan Copper Mine
24~31
<5
18~27
14
0.8~1
0.36
25.83
2.18
13.07
Tongshaping lead-zinc mine
7.47
3.14
18.75
33.65
4.72~6.38
11.65
Jiaojia Gold Mine
4.78
15.2
17.8
42.5
3
0.3
7.14
14.0
Jinchuan No. 2 Mining Area
9~11
0.3~0.7
0.6~1.2
70~100
3~4
0.3
6~7
11~12 (yuan/ton)
Fenghuangshan Copper Mine
10~15
>20
6.1 (excluding the column)
3.22
Tonglushan Copper Mine
12.4~16.4
>20~30
3~5
14~16
0.16
0.24~0.25
21.5~26
3.4~4.7
21.3~24.6
Big tea garden mine
10.9
2.8
11.4
0.522
32.4
12.0
711 mine
4.62
3~5
10~13
Mount Isa Lead-Zinc Mine (Australia)
130
10
10
0.18~0.20
Strathcona Nickel Mine (plus)
48
18 (excluding top and bottom columns)
Rudna Copper Mine (wave)
Full member
8 tons / person class
10~15
20

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