Lighting is gradually achieving automated production

Recently, the trend of machine substitution has flooded all industries, and various industries and large enterprises have followed suit. The lighting and lighting industry has also ignited such a strong wind, such as the opening of ADAYO Huaguang Electric LED full automation production line; Intelligent definition of automatic production line of lamps; Sany Lianguang SY series of automation equipment. So is the automation of production equipment really amazing? There are many difficulties, where should we break through? At present, the lighting and lighting industry not only faces the shortage of talents, the difficulty of recruiting workers, the high price and low profit of products, but also often kills you by robbing labor and price wars. In fact, it is difficult for general workers to find only one aspect of the drought of talents in the lighting and lighting industry. The departure of executives from many enterprises has also caused personnel earthquakes in the lighting and lighting industry. The lack of talent in the lighting and lighting industry is the lack of high-quality management talents, marketing talents and technologically advanced talents, because there is no higher education institution and research institute in China that specializes in cultivating lighting talents. In addition, the lighting and lighting industry is a labor-intensive industry and requires a large amount of labor on the production line. However, the price of lamps and lanterns is decreasing day by day. The high labor cost has already brought a considerable burden to the company's net profit, and the depression of the entire market has caused the profits of enterprises to plummet, and the pressure of survival of enterprises has risen sharply. So where should the light companies break through? Breakthrough has a trick, production automation for these problems, the light business owners are trying to solve in a variety of ways, but the effect is always not ideal. Therefore, some people have proposed to use automated production equipment instead of labor, because the use of automated production lines to replace labor, not only can solve the current labor shortage, high cost, low profit and other issues, but also speed up processing, improve accuracy and reliability, to achieve More efficient use of warehouse space and space. According to China's industrial machinery statistics released by the China Robot Industry Alliance for the first time, in 2013, the total sales of industrial robots in the Chinese market was nearly 37,000 units, an increase of about 36% of the total global sales. China has surpassed Japan to become the world's largest robot market. From the perspective of the development of domestic robots, it can be imagined that the speed of development of domestic automation equipment is fast. One of the reasons is that many companies in China attach great importance to the development of automation equipment, and the lighting industry is no exception. Such as the opening of Huaguang Solar LED automatic production line, from the current situation of Huayang Solar, the production efficiency has increased by about 600 compared with before, and the labor has decreased by 75 compared with before, in terms of quality consistency, product technology and customer satisfaction. There have also been significant improvements. It is understood that before the fully automated production line is activated, one production line of 16 people can produce about 3,000 pieces per day. When it is activated, one production line only needs 4 people to work, and can produce more than 21,000 pieces per day, up to 24,000 pieces. . It can be seen that the automated production line is not only a simple replacement of labor, but a comprehensive information production management of the online quality control box. Zhang Fan, general manager of Shuotai Technology, also said that if the lighting and lighting industry wants to solve the problem of difficulty in recruiting and expensive products, it can only be solved by using automation of production equipment, because the current production raw materials and labor costs can no longer be lowered, only through Producing more products can guarantee the quantity, thereby reducing the price of the product and gaining market share, making the enterprise invincible in the competition. The status quo of production automation Since the automation of production equipment is favored by a group, what is its current status? First of all, the development trend of automated production equipment is the primary stage of mechanization, the excessive stage of automation, the stage of intelligent development and the stage of intelligence of informationization. At present, in the domestic lighting and lighting industry, there is not much automation in the production equipment, because automation requires expensive cost investment, and only through the reduction of operating costs can the investment be recovered. There are only a handful of lighting and lighting industries. Only those manufacturers whose ideas are at the forefront adopt automated production. Almost no manufacturer in the ancient town is using production equipment automation. It is understood that the Guangzhou government has proposed that by 2020, more than 80 manufacturing enterprises in the city will use industrial robots and intelligent equipment. In Dongguan, a sample survey conducted by the government shows that in the past five years, 66 enterprises in the city have invested in the development of machines. Substituting for work, 92 companies indicated that they will continue to increase investment or prepare for related work in the next two years. It can be seen that in the future development process, automation of production equipment is bound to be a trend. At the same time, the transition from a manufacturing power to a manufacturing powerhouse is the key to improving product quality, reliability and production efficiency. This depends on the use of advanced manufacturing technologies represented by artificial intelligence, digital manufacturing, and robotics. The same is true. Song Xiaogang, executive director and secretary general of the China Robot Industry Alliance, explained that as a world-generation foundry, China's advantage in the past was to have a large amount of cheap labor. What is needed now is efficient production, and automation of production equipment can increase productivity. It is good to have the advantages and disadvantages of human-machine collaborative production equipment automation, but some industry people say that it is necessary to be alert to the disorderly expansion of production equipment automation. Because the machine replaces labor, there are bound to be some negative effects. For example, there will be a group of workers facing the predicament of unemployment, resulting in an increase in the number of unemployed people in society. Or the blind expansion between manufacturers has led to greater market risk, so those who disagree do not advocate production automation. In response to this concern, what should be solved? The most harmonious solution is man-machine cooperation, changing the division of labor and quality control thinking. Through the training of employees, employees can operate more easily. Zong Guang, a professor at the Institute of Robotics at Beijing University of Aeronautics and Astronautics, said that learning from each other's strengths is the reason for the existence of machines. Mutual help and win-win can overcome the fear of machines; human-machine collaboration is the main purpose of human-machine relations.

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